Yadda ake injin Titanium

Mafi kyawun ayyuka na inji sun bambanta sosai daga abu ɗaya zuwa na gaba. Titanium ya shahara a cikin wannan masana'antar a matsayin babban ƙarfe mai kulawa. A cikin wannan labarin, za mu rufe ƙalubalen aiki tare da titanium kuma mu ba da shawarwari masu mahimmanci da albarkatu don shawo kan su. Idan kuna aiki tare da titanium ko kuna sha'awar yin haka, ku sauƙaƙe rayuwar ku kuma ku san halayen wannan gami. Kowane bangare na aikin injin ya kamata a bincika kuma a inganta shi yayin aiki tare da titanium, ko sakamakon ƙarshe na iya lalacewa.

Me yasa titanium ke ƙara shahara?

Titanium wani abu ne mai zafi saboda ƙarancin ƙarancinsa, ƙarfinsa, da juriya ga lalata.

Titanium yana da ƙarfi 2x kamar aluminum: Don aikace-aikacen matsananciyar damuwa waɗanda ke buƙatar ƙarfe mai ƙarfi, titanium yana amsa waɗannan buƙatun. Ko da yake akai-akai idan aka kwatanta da karfe, titanium yana da ƙarfi 30% kuma kusan 50% ya fi sauƙi.

A dabi'ance mai juriya ga lalata: Lokacin da titanium ya fallasa ga iskar oxygen, yana haɓaka Layer na oxide mai kariya wanda ke aiki da lalata.

Babban wurin narkewa: Titanium dole ne ya kai digiri 3,034 Fahrenheit don narkewa. Don tunani, aluminum yana narkewa a digiri 1,221 Fahrenheit kuma Tungsten na narkewa yana a cikin ma'aunin Fahrenheit 6,192.

Yana haɗi da kyau tare da kashi: Maɓallin ingancin da ke sa wannan ƙarfe ya zama mai girma don ƙwararrun likitanci.

Kalubalen aiki tare da titanium

Duk da fa'idodin titanium, akwai wasu ingantattun dalilai waɗanda masana'antun ke juya baya daga aiki da titanium. Alal misali, titanium shine mai sarrafa zafi mara kyau. Wannan yana nufin yana haifar da zafi fiye da sauran karafa yayin aikace-aikacen injina. Ga abubuwa guda biyu da zasu iya faruwa:

Tare da titanium, kadan daga cikin zafin da aka haifar yana iya fitar da guntu. Madadin haka, wannan zafin yana shiga cikin kayan aikin yankan. Fitar da yankan gefen zuwa yanayin zafi mai zafi a hade tare da yanke babban matsa lamba na iya sa titanium ya shafa (welded kanta a kan abin da aka saka). Wannan yana haifar da lalacewa na kayan aiki da wuri.

Saboda mannewa na gami, dogon guntu ana yin su a yayin aikace-aikacen juyawa da hakowa. Waɗancan guntuwar cikin sauƙi suna haɗuwa, don haka suna hana aikace-aikacen da lalata saman ɓangaren ko a cikin mafi munin yanayi, suna dakatar da injin gaba ɗaya.

Wasu daga cikin kaddarorin da ke yin titanium irin wannan ƙarfe mai ƙalubale don yin aiki da su sune ainihin dalilan da kayan ke da kyawawa. Anan akwai wasu nasihu masu amfani don tabbatar da cewa aikace-aikacen titanium ɗinku suna tafiya cikin nasara da nasara.

Nasiha 5 don haɓaka aikinku yayin sarrafa titanium

1.Shigar da titanium tare da "arc in":Tare da sauran kayan, yana da kyau don ciyar da kai tsaye cikin hannun jari. Ba tare da titanium ba. Dole ne ku yi tafiya a hankali kuma don yin wannan, kuna buƙatar ƙirƙirar hanyar kayan aiki wanda ke ɗaukar kayan aiki a cikin kayan sabanin shigarwa ta hanyar madaidaiciyar layi. Wannan baka yana ba da damar karuwa a hankali a cikin yankan karfi.

2.Ƙarshe a gefen chamfer:Gujewa tasha kwatsam mabuɗin. Ƙirƙirar gefen chamfer kafin gudanar da aikace-aikacen matakan kariya ne da za ku iya ɗauka wanda zai ba da damar canji ya daina zama ƙasa da sauri. Wannan zai ba da damar kayan aiki don raguwa a hankali a cikin zurfin radial na yanke.

3.Haɓaka yanke axial:Akwai abubuwa guda biyu da zaku iya yi don inganta yanke axial.

1. Oxidation da sinadaran dauki na iya faruwa a zurfin yanke. Wannan yana da haɗari saboda wannan yanki da ya lalace zai iya haifar da taurin aiki da lalata sashin. Ana iya hana wannan ta hanyar kiyaye kayan aiki wanda za'a iya yi ta hanyar canza zurfin axial na yanke ga kowane wucewa. Ta hanyar yin wannan, ana rarraba yankin matsalar zuwa wurare daban-daban tare da sarewa.

2. Ya zama ruwan dare don karkatar da bangon aljihu ya faru. Maimakon niƙa waɗannan ganuwar zuwa zurfin bangon gabaɗaya tare da wucewa ɗaya kawai na injin niƙa, niƙawadannan ganuwar a cikin matakan axial. Kowane mataki na yanke axial bai kamata ya zama fiye da kaurin bangon da aka niƙa sau takwas ba. Kiyaye waɗannan haɓakawa a cikin rabo na 8:1. Idan bangon ya kasance 0.1-inci-kauri, zurfin axial na yanke yakamata ya zama fiye da inci 0.8. Ɗauki sauƙi mai sauƙi har sai an ƙera ganuwar zuwa girmansu na ƙarshe.

4. Yi amfani da adadin sanyaya mai karimci:Wannan zai taimaka wajen kawar da zafi daga kayan aikin yankewa da kuma wanke kwakwalwan kwamfuta don taimakawa wajen rage raguwa.

5. Ƙananan saurin yankewa da ƙimar ciyarwa:Tunda yawan zafin jiki ba ya shafar kusan yadda yake da sauri, yakamata ku kula da mafi girman ƙimar abinci daidai da mafi kyawun ayyukan injin ku. Tushen kayan aiki ya fi tasiri ta hanyar yanke fiye da kowane m. Misali, haɓaka SFPM tare da kayan aikin carbide daga 20 zuwa 150 zai canza yanayin zafi daga 800 zuwa 1700 Fahrenheit.

Idan kuna sha'awar ƙarin shawarwari game da machining titanium, maraba da tuntuɓar ƙungiyar injiniyoyi OTOMOTOOLS don ƙarin bayani.